Final stage of a "Construction of an ammophos plant with a capacity of 500 thousand tons per year" turnkey contract.09.04.2021
As a part of the "Construction of an ammophos plant with a capacity of 500 thousand tons per year" project, Cemeq Minerals LLC has started the erection of two 4.5x16m drum granulator-dryers.
This is the final stage of a design, manufacturing, supply, erection and commissioning turnkey contract. Erection is in progress according to the schedule agreed with the Customer.
As a part of the mining and processing plant construction project for the extraction of graphite ore and graphite production, Cemeq Minerals LLC has fulfilled the supply of 8 mills 2.1x3.0 (6 ball mills 2.1x3.0 and 2 rod mills 2.1x3.0) for our new Customer in the Far Eastern Federal District.
High quality work has been fulfilled within the established period.
Manufacturing of components and spare parts for the partners of CEMEQ Group of Companies in March 202101.04.2021
In March 2021 a number of components and spare parts of various machines and industrial units have been manufactured and delivered to the partner enterprises:
- flywheel of hammer crusher.
- discharge grid of raw mill.
- shells for 5,0х127m kiln.
- tyre for 5,0х127m kiln.
- iron castings in the amount of 219 pieces.
- rotors for hammer mills 2000/2590.
- eccentric shaft and drive for jaw crusher 12*15.
A set of heat exchangers in the amount of 8 pieces for the metallizer recuperator has been supplied to a metallurgical enterprise in the Central part of Russia. Material design of the equipment – 12Cr18Ni10Ti.
The equipment has been manufactured and delivered ahead of the contract deadlines.
111-stationary crusher frame has been manufactured and supplied to one of our key customers.
This equipment is unique due to its weight and size and is manufactured by electric slag welding of cast walls.
Our service department specialists have machined radial and end rolling surface of Waelz kiln tyre at one of the Ural plants - a member of UMMC holding. Valid parameters of radial and end runout of the tyre have been restored, making it possible to get optimum performance of the entire Waelz kiln.
All work has been completed on time and without decommissioning of the processing equipment. As the work was performed, a detailed report with the units’ parameters before and after the machining was provided.
As a part of the technical re-equipment project, 1,5х3m ball mill with discharge through lattice has been manufactured and supplied by Cemeq Minerals company for a titanium processing enterprise.
The contract terms included installation supervision and commissioning services. This work is to be performed by the specialists of Cemeq Service Department.
In February 2021, specialists of Cemeq Minerals service department replaced the loading cover (of inlet bottom) of the tube mill No. 4 in the Raw Materials Department of Magnitogorsk Cement Refractory Plant LLC.
Since March 1, 2021 scheduled repair of Rotary Kiln No. 3 has been started, it includes the repair of the recuperator unit and the current repair of the unit's equipment.
An automatic ball dispensing device for ore grinding mills has been designed and manufactured for one of our partners.
Design and construction documentation have been carried out by the specialists of Cemeq Minerals LLC Engineering Department, taking into account all the requirements of the Customer's technical specification.
Check assembly and running of ball dispensing devices were carried out before the dispatch. A special feature of this ball dispenser is that it has the ability to switch balls flow mode to two neighboring mills (there is no need to install two ball dispensers), and it is also equipped with a device for unloading big bags with balls.
Today many concentration plants are very interested in automatic ball dispensing devices for ore grinding mills, and Cemeq Minerals LLC is busy with active design of various types of this equipment for mills of different sizes, as well as with different types of automatic control and a choice of parameters for additional ball loading.
Manufacturing of components and spare parts for the partners of CEMEQ Group of Companies in February 2021.22.02.2021
In February 2021 a number of components and spare parts of various machines and industrial units have been manufactured and delivered to the partner enterprises:
2,6х13 raw mill spare parts;
a tyre for a 4х150 m rotary kiln;
experimental armors of the secondary cone crusher 3000;
drive shafts -2 pieces;
a gear-type coupling and hatch covers for a 2,6 х13m raw mill;
spare parts for the drying drum with a chamber 100M:
- support-thrust tyre – 1 piece;
- wide support roller assembled with an axle, in the amount of 1 piece;
- narrow support roller assembled with an axle, in the amount of 1 piece;
- support roller, in the amount of 1 piece;
- hanging pinion, in the amount of 1 piece;
Manufacturing of components and spare parts for the partners of CEMEQ Group of Companies in January 202109.02.2021
In January 2021 a number of components and spare parts of various machines and industrial units have been manufactured and delivered to the partner enterprises:
For one of the largest Russian enterprises specializing in the production of carbon black, the following spare parts of the drying drum were manufactured and shipped:
- closed-type cover of bearing cases, in the amount of 4 pcs.;
- wide support rollers assembled with an axle, in the amount of 2 pcs.;
-narrow support rollers assembled with an axle, in the amount of 2 pcs.;
-thrust roller, in the amount of 2 pcs.;
For one of the chemical industry enterprises in the Republic of Kazakhstan Cemeq Company has manufactured and delivered thrust rollers for the main processing equipment. The delivery was carried out according to the contractual obligations.
A gear ring pinion for a kiln has been manufactured for the partner enterprise - a large iron and steel company.
Design documentation was carried out by the specialists of Cemeq Minerals LLC Engineering Department and agreed with the Сustomer.
Erection, start-up and commissioning of the air blade system for the continuous pickling line of 2000 hot-rolled mill in PJSC MMK slitting lines plant11:09.02.2021
The service department specialists of Cemeq Minerals LLC are erecting an air blade system for the continuous pickling unit (CPU) of 2000 hot-rolled mill in PJSC MMK slitting lines plant 11.
The “Air Blade” system reliably and effectively removes surface liquids and contaminants from the surface of the transported product.
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